The Percutaneous Connector

The Titanium Pedestal:

The percutaneous connector has been developed jointly by UCL and Nobel Biocare AB. The picture below shows the titanium pedestal (Carlsson et al.,1995), alongside a one cent piece for size comparison.


(click picture for enlarged view)

The 'threaded' portion of the titanium pedestal is initially fixed into the temporal bone by virtue of it's tapered design. During bone remodelling the bone ingrowth into the Brånemark System® thread profile osseointegrates the pedestal within the temporal bone. The skin immediately surrounding the implant, normally 7-8mm thick, is thinned to reduce movement (and hence limit the possibility of infection) and seats around the angled portion of the main body of the pedestal. The skin break is 6mm diameter. Percutaneous titanium implants have very good clinical results for the reaction of the surrounding soft tissue and osseointegration (see for example Holgers et al., 1994 and Tjellström and Granström, 1995). Histological data for the pedestal has shown very good results (Downing et al., 1997).

The main body of the pedestal will be approximately 10mm proud of the bone height. A groove will be included to seat an o-ring to prevent ingress of fluid when the external connector is mated.

The internal connector plate and the locking ring can be clearly seen in the picture below. The connector plate is made from commercially pure alumina, with platinum-iridium (80-20%) pins glassed in and ground. This provides a flat contact surface that is both hard wearing and easy to clean. In the prototype the plate offers 11 contacts but it is expected to increase this number substantially with only minor internal design modifications. The locking ring can be seen to incorporate a profiled groove that is used by the external connector for latching (see later). Locating grooves can also be seen that positively locate the external connector.


(click picture for enlarged view)

The Electrode Array:

The electrode array will be based on the proven electrode technology used in the commercial cochlear implants. It is proposed that UCLID electrode array has 9 single contacts (or a combination of single- and pair-contacts) and 2 indifferent earths. The wire and contact material is platinum-iridium (90-10%), contained in a silastic carrier. The electrode array is connected to the pins on the back face of the connector plate and it, together with the titanium pedestal assembly, is supplied as a complete unit. Differing electrode array configurations could be incorporated depending on the neural application.

The External Connector:

The external connector pictured below has been developed between UCL and Cinch Connectors Limited, based on their proven CIN::APSE technology. The connector offers a very low profile with the high density of contacts needed. The plunger has a soft gold coating and spring for the contact is a gold coated molybdenum 'brillo pad'. The offset pin provides an earthing route to discharge any static electricity through the canted-coil latching spring into the pedestal body. The spring, as well as providing the connecting force for the contacts, also provides a trauma release mechanism. The locating tongues can seen to match the connector with the pedestal.


(click picture for enlarged view)


References
Carlsson, L., Johansson, U., Downing, M., Spraggs, P., Walliker, J. Swedish patent application no. 95 03555-6, case 4055 SE. 1995.

Holgers, K.-M., Thomsen, P., Tjellström, A., Ericson, L.E., Bjursten, L.-M. International Journal of Oral & Maxillofacial Implants, 1994; vol. 9: 689-697.

Tjellström, A., Granström, G. Journal of Laryngology and Otology, 1995; vol. 109: 593-598.

Downing, M., Johansson, U., Carlsson, L., Walliker, J.R., Spraggs, P.D.R., Dodson, H., Hochmair-Desoyer, I.J., Albrektsson, T. Ear, Nose & Throat Journal, 1997; vol. 76: 752- 755.

Link to Speech Hearing and Language paper.